Electroplated Tip Dresser for Welding Applications
Tip dressers are a vital piece of safety equipment for all trades people working with metal as well as those who work with different alloys of metal and also those who have strong electrical or chemical vapors and emissions in the air which can be toxic. They perform very well in high temperature, high pressure and extreme environments, and are used on various types of metals including brass, aluminum, tin, steel, copper, pewter, lead, titanium, stainless steel and zinc. The tip dresser is designed in such a way that the working fluid moves from the heating element to the rotating drum at very high speeds. This ensures that there is very little heat build up in the tip dresser, thus no danger of fire or electrocution.
In the olden days, before electrical appliances were invented, there were no good alternatives for working in dusty conditions or when working under pressure. Therefore, the tip dresser was invented and became an absolute necessity for the working environment. For example, a welder would need something that was not only safe to use, but also had the power to protect him from harmful gases and fumes. Thus, Tip dressers were developed for welding torches, tractors, air compressors, pressure vessels, tanks, ovens, chemical labs, welding shops, power looms, mining operations, steel mills, paper mills, textile dyes and many other manufacturing plants. These fabricators needed a portable, hand-held dressing station, which also had the power to maintain the welding conditions in the working area.
In the beginning, only steel tip dressers and electrode tip dressers were available. As time went by and with the invention of new and advanced metal cutting and forming machines, cutting and forming became much more complex and so the steel tip dresser was replaced by the new welding cutter tools. But, the original cutters and drills for this purpose still existed. So, even today, as welding technology advances, these types of dressers are used as hand or electric cutting tools.
With the progress of new technology, the new pneumatic manual tip dresser became a much more popular choice, and so it was sold in greater numbers than the steel or metal spinning types. However, when gas-powered welders became available, some manufacturers quickly switched back to using the more traditional metal spinning machines. This means you have to make sure your pneumatic tip dresser is compatible with the welding equipment you own if you want to continue using this product line. If you don’t know what type of product you have purchased, be sure to consult someone in the technical department to find out.
Some examples of electrochemical applications include spot welding, wire feeding, electrode oxidation and plasma cutting. Today’s Tip dressers come in a wide variety of shapes, sizes and configurations to fit your specific application needs. In fact, there are some new products on the market that actually replace the classic metal oxide tipped electrodes. These are referred to as electroplating electrodes. Whatever application you use them for, you are certain to benefit from the safety, performance and longevity that a Tip dresser can offer.
Because of their ease of use and affordable price, there are now many electroplated tip dressers on the market for all of your electrochemical applications. Electroplated Tip dressers are often made to be very sturdy and durable, while being lightweight and easily portable for service personnel on the go. You will discover that Electroplated Tip dressers are generally available in kits that contain everything you need to get started on your welding projects, right at home. There is no reason to have to purchase and store heavy, bulky welding equipment to get started in your welding applications. With so many different types of electroplated tip dressers to choose from, you are sure to find just the right one to meet your needs.